Hybrid capacitors boost efficiency and reliability of battery management systems

January 8, 2026

Hybrid polymer electrolytic capacitors from Panasonic offer the best features of liquid-electrolyte and conductive polymer capacitors, enabling battery system manufacturers to save space and improve stability.

Hybrid polymer electrolytic capacitors from Panasonic, the ZC, ZS, and ZL series, are gaining in popularity among designers of automotive and industrial battery management systems (BMS) and battery disconnect units (BDUs) thanks to their low ESR, high resistance to heat, and high ripple current capability.

 

These capacitors are constructed with a conductive polymer and liquid electrolyte. This hybrid structure produces attractive characteristics including low leakage current, and high reliability.

 

In BMS and BDUs, these features provide a range of benefits including:

  • Space saving: the latest hybrid capacitors from Panasonic have taken miniaturization further, with high ripple current and high capacitance in smaller case size, allowing BMS manufacturers to reduce system footprint when replacing standard aluminum electrolytic technology or MLCCs
  • High vibration tolerance: Panasonic offers special vibration-resistant hybrid capacitors which can withstand up to 30G of vibration
  • Stable electrical operation at high frequency: hybrid capacitors are generally more reliable than aluminum electrolytic capacitors. High stability at high frequency ensures accurate measurements and dependable performance in dynamic environments
  • Enhanced ripple capability: high ripple current ratings help to prevent overheating and reduce the risk of failure, contributing to the overall safety and reliability of BMS

Features

  • Voltage ratings up to 80V
  • 150°C maximum operating temperature
  • Long operating lifetime
  • High ripple current up to 6100mA
  • Low ESR down to 8mΩ
  • Low leakage current

Applications

  • Automotive BMS
  • Industrial BMS
Extra_Panasonic_EEHZC

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