Dual inductive position sensor provides high accuracy at high speed

October 2, 2025

Issue 7 2025

The NCS32100 from onsemi operates at speeds up to 60,000 rpm and produces 24-bit position and velocity outputs. The inductive sensing technology helps the NCS32100 to operate reliably in difficult conditions.

The onsemi NCS32100 IC is a dual inductive position sensor which offers the high accuracy at high rotation speed required in servo motors and other industrial applications.  

 

An NCS32100-based position sensor system consists of two PCBs:  

  • A rotor board featuring two printed inductors, and no soldered components on the rotor 
  • A stator board featuring printed inductors and the NCS32100 encoder IC 

 

Accuracy is better than ±50 arcsec for a 38 mm sensor board. The NCS32100 achieves full accuracy at speeds up to 6,000 rpm, and above this can operate at speeds up to 60,000 rpm with reduced accuracy. Incremental motion is tracked with high precision: the NCS32100 resolves single-turn data to 20 bits, and multi-turn outputs to 24 bits.  

 

onsemi has made it as easy as possible for designers to implement systems based on the NCS32100. The IC includes an integrated microcontroller with firmware, which means that it produces position and velocity outputs rather than raw analog signals. The sensor can also be easily configured to work with inductive sensor boards of various sizes.  

 

Flexible arrangements for mechanical assembly include alignment tolerance of ±0.25 mm. Integrated self-calibration accounts for PCB asymmetries, and secondary calibration helps to adjust for mechanical errors. 

 

The NCS32100 inductive sensor system is immune to temperature changes, vibration and contaminants, and can provide position data even when the rotor is not moving.  

 

onsemi supports the NCS32100 chip with a PCB reference design for a 38 mm rotary sensor, firmware, and an evaluation kit. 

Features

  • 2.5 MHz UART interface for connection to a half-duplex RS-485 driver  
  • Supports battery back-up for multi-turn count tracking  
  • Reports back-up battery voltage with programmable low-battery alert  
  • Internal temperature monitoring with programmable over-temperature limit 
  • 3 µs MCU response time  
  • 90 mA operating current 

Applications

  • Industrial automation 
  • Robotics 
  • Servo motors 
  • Encoder position sensing modules 
onsemi_STR-NCS32100-GEVK-1024x731

Evaluation Kit

Part Number: NCS32100-GEVK

In the NCS32100−GEVK evaluation kit, the onsemi NCS32100 is connected to a fully functional inductive rotary sensor board capable of sensing position with an accuracy of <±50 arcsec. The board can be connected to a computer running the onsemi Strata application, which provides a user interface for viewing position and velocity data, as well as a number of other auxiliary features.  

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